Manufacturing Output Variance Tracker

Manufacturing Output Variance Tracker

Tracking actual production against targets.

Daily Production vs. Target

Cumulative Variance Trend

Variance by Production Line

Avg. Daily Variance

${avgDailyVariance >= 0 ? '+' : ''}${avgDailyVariance.toFixed(0)} units

Cost of Variance

${costSign}$${costOfVariance.toLocaleString(undefined, { minimumFractionDigits: 2, maximumFractionDigits: 2 })}

`; }; const renderCharts = () => { destroyCharts(); // Bar Chart - Daily Production vs Target const barCtx = document.getElementById('bar-chart')?.getContext('2d'); if (barCtx) { const labels = dashboardData.dailyProduction.map(d => d.day); const targetData = dashboardData.dailyProduction.map(d => d.target); const actualData = dashboardData.dailyProduction.map(d => d.actual); chartInstances.bar = new Chart(barCtx, { type: 'bar', data: { labels: labels, datasets: [ { label: 'Actual Production', data: actualData, backgroundColor: 'rgba(22, 163, 74, 0.6)', borderColor: 'rgba(21, 128, 61, 1)', borderWidth: 1 }, { label: 'Target Production', data: targetData, backgroundColor: 'rgba(203, 213, 225, 0.6)', borderColor: 'rgba(100, 116, 139, 1)', borderWidth: 1 } ] }, options: { responsive: true, maintainAspectRatio: true, scales: { y: { beginAtZero: true } } } }); } // Line Chart - Cumulative Variance const lineCtx = document.getElementById('line-chart')?.getContext('2d'); if (lineCtx) { let cumulativeVariance = 0; const cumulativeData = dashboardData.dailyProduction.map(d => { cumulativeVariance += (d.actual - d.target); return cumulativeVariance; }); const labels = dashboardData.dailyProduction.map(d => d.day); chartInstances.line = new Chart(lineCtx, { type: 'line', data: { labels: labels, datasets: [{ label: 'Cumulative Variance (Units)', data: cumulativeData, borderColor: 'rgba(37, 99, 235, 1)', backgroundColor: 'rgba(59, 130, 246, 0.2)', fill: true, tension: 0.1 }] }, options: { responsive: true, maintainAspectRatio: true, scales: { y: { beginAtZero: false, grid: { color: (context) => (context.tick.value === 0 ? 'rgba(220, 38, 38, 0.5)' : 'rgba(0, 0, 0, 0.1)'), lineWidth: (context) => (context.tick.value === 0 ? 2 : 1), } } } } }); } // Pie Chart - Variance by Line const pieCtx = document.getElementById('pie-chart')?.getContext('2d'); if (pieCtx) { const positiveVariance = dashboardData.varianceByLine.filter(l => l.variance > 0); const labels = positiveVariance.map(l => `${l.line} (+${l.variance})`); const data = positiveVariance.map(l => l.variance); chartInstances.pie = new Chart(pieCtx, { type: 'pie', data: { labels: labels, datasets: [{ label: 'Positive Variance Contribution', data: data, backgroundColor: ['#16a34a', '#2563eb', '#6d28d9', '#db2777'], hoverOffset: 4, borderWidth: 0, }] }, options: { responsive: true, maintainAspectRatio: true, plugins: { legend: { position: 'bottom' }, title: { display: true, text: 'Contribution to Positive Variance' } } } }); } }; // --- DATA CONFIGURATION LOGIC --- const populateConfigData = () => { dataConfigInput.value = JSON.stringify(dashboardData, null, 2); }; updateDashboardBtn.addEventListener('click', () => { try { const newData = JSON.parse(dataConfigInput.value); dashboardData = newData; // Update the main data object jsonErrorDiv.classList.add('hidden'); updateAllViews(); alert('Dashboard updated successfully!'); showTab(0); } catch (error) { jsonErrorMessage.textContent = 'Invalid JSON format. Please check your data. ' + error.message; jsonErrorDiv.classList.remove('hidden'); } }); // --- PDF GENERATION --- downloadPdfBtn.addEventListener('click', () => { const { jsPDF } = window.jspdf; const pdfContainer = document.getElementById('pdf-content-container'); const dashboardElement = document.getElementById('dashboard-tab'); if (!pdfContainer || !dashboardElement) return; const clone = dashboardElement.cloneNode(true); const buttonInClone = clone.querySelector('#download-pdf-btn'); if (buttonInClone) buttonInClone.parentElement.remove(); const canvases = clone.querySelectorAll('canvas'); canvases.forEach(canvas => { const chartId = canvas.id.split('-')[0]; if (chartInstances[chartId]) { const image = new Image(); image.src = chartInstances[chartId].toBase64Image(); image.style.width = '100%'; image.style.height = 'auto'; canvas.parentNode.replaceChild(image, canvas); } }); pdfContainer.innerHTML = ''; pdfContainer.appendChild(clone); html2canvas(pdfContainer, { scale: 2, useCORS: true, logging: false, width: pdfContainer.scrollWidth, height: pdfContainer.scrollHeight, }).then(canvas => { const imgData = canvas.toDataURL('image/png'); const pdf = new jsPDF({ orientation: 'portrait', unit: 'pt', format: 'a4' }); const pdfWidth = pdf.internal.pageSize.getWidth(); const pdfHeight = pdf.internal.pageSize.getHeight(); const imgWidth = canvas.width; const imgHeight = canvas.height; const ratio = imgWidth / imgHeight; let finalImgHeight = pdfWidth / ratio; let heightLeft = finalImgHeight; let position = 0; pdf.addImage(imgData, 'PNG', 0, position, pdfWidth, finalImgHeight); heightLeft -= pdfHeight; while (heightLeft > 0) { position = heightLeft - finalImgHeight; pdf.addPage(); pdf.addImage(imgData, 'PNG', 0, position, pdfWidth, finalImgHeight); heightLeft -= pdfHeight; } pdf.save('Manufacturing_Variance_Report.pdf'); pdfContainer.innerHTML = ''; }).catch(err => { console.error("PDF generation failed:", err); alert("Sorry, there was an error creating the PDF."); }); }); // --- INITIALIZATION --- const updateAllViews = () => { calculateMetrics(); renderKPIs(); renderCharts(); }; // Initial load showTab(0); updateAllViews(); populateConfigData(); });
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